Decorating pottery through spraying is very popular and relatively simple. Spray techniques are used on both clay and bisque to layer them with colors, textures, and slips. Transparent and colored glazes can also be applied using sprays.
Spray glazing is a learning process that requires much practice and experimentation to master. The type of clay and kiln you use affects the final results. You may need to apply multiple coats of glaze and wait with patience as each layer dries. But if you’re enthusiastic about pottery, all you need to do is equip yourself with a few techniques that will help make your creative ideas come to life!
So what’s the best way to spray glaze pottery? To spray glaze pottery, use this process:
- Take the necessary precautions. Go to a spray booth or some other well-ventilated area before spray glazing. Wear a mask, goggles, and gloves to protect yourself from Glaze Dust.
- Pass the glaze through a Strainer or Sieve so that it passes through the air gun’s nozzle.
- Place the pottery pieces on a handwheel that you can rotate to spray the whole piece.
- Hold the sprayer steadily at a good distance, making sure that the layer of glazed sprayed has an even texture.
- Clean the nozzle of sprayer after each use to prevent it from getting clogged.
1. Test the Clay and Glaze’s Compatibility
Every eye-catching piece of pottery starts with the right combination of clay and glaze. When you’re picking a glaze, make sure it goes along with the type of clay you’re using to prevent bubbling, cracking and crazing.
To figure this out, test the glaze on a small piece of pottery before moving on to larger batches.
For ideal results, find a glaze whose fire temperature range matches the firing temperature range of the clay material you’re using. You should never take any chances, especially with a pottery piece you’ve worked so hard on.
2. Note the Experiment
After each compatibility test, note down the combinations of clay and glaze that work (or not). Keeping track of the recipes that worked well for you makes it easier the next time. It’s important to document the bad recipes also because you may forget and waste your glaze on the same recipe that didn’t work in the past.
3. Keep the Oils Away
It’s basic science; oils repel glaze. If you want your glaze to adhere to your pottery, avoid using any oils or lotions. Wash your hands well or wear rubber gloves when glazing pottery, because the natural oils released from the palm of your hand can block the pores in pottery, preventing glaze from soaking into the piece. Unsoaked glaze can crawl, lift and create undesirable spots.
4. Bisque Fire your Pottery
Glazes manufactured these days do not recommend a single firing. You should have properly bisque pottery before you begin with glazing. Bisque firing creates pores in your pottery so that the glaze adheres nicely. It also releases Organic gases. Bisque firing at Cone 04 is highly recommended for this task.
5. Sand the Bisque
Once your pottery has been bisque fired, smooth out any pointy bumps, rough edges or sharp spots using sandpaper. Wear a mask while sanding the pottery. For finer smoothing, wet the pottery and sandpaper. This keeps the dust from blowing around.
6. Clean the Sanded Bisque Ware
To wipe the remaining dust off your bisque ware after sanding, use a wet sponge. Damp sponges wipe the pottery clean, and as a plus, the pottery dries faster. Removing the dust is a really important step to help the glaze bound nicely to your pottery.
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The tools listed in the post are tools I have used or am using at the present time. The tools are also optional, being that you may have, and use many of them already.
7. Wax the Bottom of the Pottery
Waxing the bottom of your pottery piece is a really good trick to prevent glaze from dripping and sticking to it. Just apply a little wax resist to the bottom part. Then you can use all sorts of glazes. In case any runs down, wipe it using a damp sponge. It comes right off, thanks to the composition of wax resist. You can buy it Here. (amazon) – (blick arts) or (walmart)
8. Properly Mix the Glaze
When spraying glaze you can’t skip this step, only a finely blended glaze produces good results and decreases the chances of your spray gun getting clogged.
Mix your glaze well and pour it through a Strainer or Sieve then remix it. Doing these 3 steps will give your glaze that even consistency you were looking for. You can do this before spray glazing each piece. Using an Electric Drill with Mixer will make the task easier.
9. Spray Gun
In order to spray on your glaze, you will have to have a Compressor and Spray Gun. A good sprayer is the one you see me using in the example images. It is the Central Pneumatic 47016 High Volume Low-Pressure Gravity Feed Spray Gun (amazon). And the California Air Tools CAT-1P1060S Portable Air Compressor. (amazon) or (walmart) is small and very quiet, and works very well with glazes and underglazes.
10. Your Spray area
As stated earlier when spraying it is best to take precautions. Besides going to a spray booth or some other well-ventilated area, you can also set up an area outside or set up an area in your Studio and get your own Spray Booth. Covering your booth with paper works best and saves on clean up time.
11. Test your Spray Gun Before Applying
Test your spray gun to make sure it is spraying out the proper amount of glaze and how much area it is covering before you spray any glaze on your pottery. If the layer applied is too thin or thick, it may cause streaking.
12. Coat Evenly
Keep rotating the pottery on the handwheel and hold the gun steadily so that the coat applied is even. You can change the direction of spray during layering. A proper coating prevents the formation of streak marks.
13. Coat Inside First
If you’re coating both sides with glaze, do the inside of the pottery first. This way, you won’t have to handle or hold the glazed part, leaving no marks or fingerprints.
14. Clean the Nozzle
Clean the nozzle after every 2-3 layers of a same-colored glaze and after each layer of a different colored glaze. This will make the glazing cleaner, finer and prevents the nozzle from getting clogged. You can use some warm water to clear the nozzle. Opening up your spray gun and cleaning out works the best.
15. Thoroughly Dry Each Layer
You’ll end up with a significantly better-glazed pottery piece if you wait for each layer to dry before applying another. Don’t speed up the process, otherwise, the top layer might peel away. The more coats you apply, the more you have to wait.
16. Resist Wiping Drips
If you’ve accidentally sprayed glaze on an area that had already been covered or the runny glaze formed thick spots, don’t get tempted to wipe it. Wait for the glaze to dry properly. If you try wiping wet glaze, you’re likely to smug it. Use a cleaning tool or sandpaper to remove the glaze carefully and delicately.
17. Check the Thickness
You must keep a check on how much glaze you applied to the pottery. The layer should neither be too thin nor too thick. For comparison, it should be around the thickness of a regular t-shirt. You can check the thickness of the glaze carefully using a fingernail.
18. Use Kiln Wash or Cookie
Kiln Wash helps protect the kiln shelf and your pottery. The wash resists glaze and other liquid substances. You can brush it on the kiln shelf to avoid pottery from being stuck to it. Or use a bisque cookie. Click here to get more information on protecting your kiln shelves.
19. Get a Rotary Tool
Have you laid down a very thick layer of glaze? Or did you forget to sand the sharp, pointy edges? Just get a handheld rotary tool and those worries will be gone. Not only is the tool useful for grinding melted glaze off the pottery, but it can be used to sand the remaining parts.
20. Don’t Use Multiple Glazes
You might think using more than one glaze simultaneously saves time, but it only results in more errors. After application, glazes start to separate rather quickly. The more glazes you use, the longer they sit out and separate.
Since the final result of a glaze can only be seen once it’s been fired, they easily mix up. Using a single glaze at a time helps you stay organized and create beautiful pieces.
21. Dry the Glaze Properly
Your glazed pieces need adequate time to dry, just like your greenware. If the glaze feels cold upon touching, it’s not dry. You should only put it in the kiln when it’s room temperature.
Glazes dry faster than greenware, but you should leave them out overnight just in case. You may load the kiln the next morning.
Spray glazing is another wonderful way to glaze and underglaze. It gives you nice even coats that just float across your pottery. All of these tips are good to follow for your success rate to up. After all the work you put into creating a piece of art you want your glaze to look great.