What Will Happen If There Is An Air Pocket That Goes Into The Kiln?

A Picture Of A Brick Kiln With Pottery Inside

What if an air pocket gets trapped in your clay and you don’t know it? Will the kiln get damaged? Will the pottery crack or break? These are important questions

If there is an air pocket that goes into the kiln, your piece could crack, break, or even explode depending on the size of the air bubble and conditions, but your kiln shouldn’t get damaged. Kilns are made to withstand pottery exploding. Cracks, breaks, and blowups are part of the craft. When moisture is still in your clay when firing, the chance of damaging your pottery goes up. If fired slow enough, the moisture has a better chance of escaping, and the possibility of damage goes way down.

 

Avoiding Air Pockets Altogether

When clay is mixed or recycled, air pockets get trapped in the clay. Wedging is the best way to eliminate them. There are more benefits to wedging clay than just getting rid of air pockets. Wedging also makes the clay more workable and gives consistent moisture throughout the clay.

When you wedge the first few times, you may end up folding air into the clay. Folding air into your clay may happen until you get the hang of it and find your favorite method. The more you wedge, the easier it will get. Wedging is the most important step before playing with your clay.

Different Methods Of Wedging Clay

There are several different methods of wedging or kneading. If you see the term kneading the clay, don’t get confused. It is also called kneading as in kneading bread. The concepts are the same. Getting the clay ready to handbuild or throw.
As you notice pottery terms can have several different names for the same thing. The different terms are not meant to confuse you. It’s because pottery is one of the oldest crafts and people from all over the world do it. Therefore different terms come from Europe, Asia, and beyond.

Pugmills

Using a  Pugmill, which is also known as a clay mixer or pugger would be the ideal way to wedge. Pugmills are awesome. They wedge clay automatically. They are great for recycling clay or even running it through just before Throwing or Handbuilding to make the clay more pliable and even out the moisture. A pugmill can thoroughly mix your clay in just a few minutes.
When you are starting out a Pugger is not one of the first pieces of equipment on your list to purchase. Buying pre pugged bags of clay is the way to go for beginners. Even when you have a fresh bag of clay, you will still have to wedge it. The clay has been sitting for a while during shipping, and the moisture consistency is no longer the same throughout the bag.

Cut and Slap Wedging

Also called Stack and Slam Wire Wedging. This method is my favorite plus it’s the easiest for beginners. This method also compresses your clay which in turn helps to prevent cracking.
Take your wire and cut your clay in half, turn the clay in your hand on an angle and slap it down on the piece of clay on your table, then continue to slap it down 3 or 4 times turning the clay to compress it together.
You can also cut the clay several times and stack it then slam it down on the table several more times to compress it. You will want to do this at least 20 to 30 times.
When you’re done slapping your clay around it will be in a square or rectangular shape. You will want to slap the corners down to form it into a ball, so the moisture content stays even throughout the clay. Then you can start playing with your clay.

 

Coning

Also called Towering. Coning or Towering is wedging on the throwing wheel.
Slap your clay on the wheel and bring it up to a tall tower shape then flatten down into a beehive shape. Do this two or three times. You don’t want to cone the clay too many times because you’re using water with this technique and it can soften your clay too much. Coning also helps with centering your clay.

Ram’s Head Wedging

Also known as Monkey Head Wedging seems to be the most popular. When done right it is most effective. The key is not to fold the clay. That motion creates bubbles.
You want to bring the clay up towards you and press down and away from you keeping your fingers on the side and your thumbs on the top, so the clay doesn’t come out the sides.
Beginners tend to push down too hard, and the ram’s head looks like it was run over by a bulldozer.

Spiral Wedging

Also known as Shell Wedging is another method you may want to try. The spiral method is more advanced and a little trickier to learn, but done in the right way this method mixes the clay and eliminates the air bubbles very effectively.
Tip the lump of clay to your left and push with your right palm. Turn your clay about 15 degrees and do it again. If you are doing it correctly, your clay will have a spiral shape that looks like a shell.

 

Wedging surface – You will need a good surface to work on if you are wedging at home. The most common surfaces are plaster covered in canvas, wood covered in canvas, masonite, concrete, or granite.

 

Be on the Safe Side

Poke Holes – You should poke a hole in your hollow pottery. Make sure your hole is large enough so when the clay shrinks as it drys the hole will still be big enough to allow the steam to escape.
Find a cleaver spot to poke your hole. If you make a bunny or pig, you could poke the holes in his ears or nose.

Bone Dry – You want to make sure the clay is bone dry before putting it in the kiln. The general rule is to put the piece against your cheek, and if the clay is cool, it still has moisture in it. If you are drying your pottery outside, make sure you don’t put it in the sun. That causes uneven drying that may result in a crack or break when you put it in the kiln.

Thickness – The thickness of your pottery also matters.  As a general rule, it’s best not to make your pottery more than an inch thick. If your piece is too thick, there is a higher chance of having moisture and air pockets trapped in your pottery. Therefore, the chance of breakage in the kiln is more likely. Thinner pottery has less chance of getting air pockets, dries faster and more evenly.

 

Drying Your Clay Properly

If you have made a piece of pottery that’s hollow and totally enclosed and didn’t allow the pot to dry properly, the moisture will turn into steam and get trapped in the air pocket. When the outside of the clay piece is dry, it shrinks a bit and if the inside has moisture in it and the clay expands it puts pressure on the outside walls.  The pressure of the steam will build, and the pot will crack, break, or even explode.

 

Kiln Safety

If you are buying a kiln for the first time, make sure you read the instructions very carefully. Electric kilns are the best choice for beginners. Having fireproof gloves is highly recommended. Warning signs should be posted in the kiln area because of the potential danger.  The kiln can get hot enough to burn your skin when heated.

Firing your kiln slowly is very important. If you fire too fast, your pottery will break. Firing slow is very important, at least until you hit 1000 degrees. After that point, you can turn the temperature up faster.

 

Candling

Candling is when you place your pottery in the kiln at a low temperature before the first firing. You may want to candle your pieces before firing them. Depending on your kiln Candling can be done manually by turning the bottom burner to low and leaving it there for 8 or 9 hours. If you have an electronic kiln, you can program it to stay at 180 degrees for 8 to 9 hours. This method seems to eliminate all breakage.

POTTERY CRAFTERS THOUGHTS…There is a saying in pottery. Never fall in love with the piece until it leaves the kiln for the last time. Yeah Right!

 

 

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